JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine
JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine
JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine
Product Highlight：
This device is a fully automatic double end rubber shell insertion machine that can automatically cut,peel,press,and thread one end of the wire into the rubber shell,and automatically cut,peel,press,and thread the other end into the rubber shell.
Note:We can provide personalized wire harness processing solutions and non-standard customized equipment based on the process characteristics of your company's products.
1.10workstations on both sides,capable of independently closing any workstation,effectively improving production efficiency;
2.Independent KK module knife holder,convenient and quick adjustment of peeling depth;
3.The crimping machine adopts a variable frequency motor with an adjustment accuracy of 0.02mm;
4.Multi functional and freely matched,with two end shell positions to be freely selected (depending on the product);
5.Integrated operation(crimping management,vision,parameters)all-in-one machine;
6.Convenient debugging;
7.Insertion adopts a 3-axis split type operation,effectively improving insertion efficiency; Effectively improve insertion accuracy and protect terminal functional areas;
8.Flip type defective product isolation method,100%isolation of production defects;
9.Separate independent adjustment at both ends,convenient for equipment debugging.
Machine Main Specification：
Model | JH-880CK Fully Automatic Double ended Double ended Shell Insertion Machine |
Power Supply | AC 220V |
Air Pressure | 0.4–0.6 MPa (requires clean, dry air) |
Weight | Approx. 800 kg |
Dimensions (L×W×H) | 2400 × 1760 × 1900 mm (excluding wire feeder and vibratory bowl) |
Standard Functions | A-end: Strip, Crimp, Insert |
Wire Range | AWG #18 – #30 |
Processing Length | 75–1000 mm |
Cutting Accuracy | ±0.5mm + 0.2% of length |
Stripping Length | A-end: 0.1–12.0 mm; B-end: 0.1–7.0 mm |
Crimping Force | 2.0 kN (customizable) |
Max. PIN Count | Single-row 20 positions, max. 3 rows |
Max. Color Count | 10 colors (customizable for more) |
Housing Dimensions | Max: 40×40×30 mm; Min: 3×3×1.2 mm |
Pitch Range | 1.0–4.2 mm |
Production Efficiency | 2,400–2,700 wires/hour (double-end insertion) |
Detection Functions | Wire presence/kinking, Terminal presence (>20mm), Terminal pressure monitoring, Insertion/extraction force test, Housing presence, Defect rate setting |
Standard Components | 10-axis universal wire feeder |
Optional Components | Terminal pressure monitoring (dual-end), Four-lens CCD visual inspection |
Defect Rate Setting | • Baseline defect rate: 5‰ (per single wire, excluding false alarms from vision/pressure detection) |
Key Features | • 10 workstations per side (independently controllable) |
