JH-860CK Fully automatic double end single end shell insertion machine

JH-860CK Fully automatic double end single end shell insertion machine

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JH-860CK Fully automatic double end single end shell insertion machine

Product Highlight:

This device can achieve automatic cutting,stripping,terminal pressing,automatic cutting, stripping, twisting,termination,and tinning functions on one end of the wire,as well as on the other end of the rubber shell.

Note:Personalized wire harness processing solutions and non-standard customized equipment can be provided based on product process characteristics.

Description of defect rate setting.

1.Alarm shutdown:Whether there are wires,wire knots,terminals,rubber seats,and the defect rate setting exceeds the standard.

2.Alarm selection to continue production:abnormal peeling,abnormal terminal pressure,terminal pullback detection,and failure rate setting not exceeding

the standard.

Functions:

1.Automatic feeding of bulk rubber shells by vibrating discs;

2.Simple design,easy operation,and convenient debugging;

3.Changing product specifications is simple and takes short time;

4.Universal wire feeder for gifted rollaxis;

5.Each P can freely set the wire cutting length and stripping length;

6.Adopting Huichuan servo motors,drivers,and control systems;

7.Equipped with pressure monitoring and CCD visual inspection;

8.Automatic selection of equipment and isolation of defective products in the manufacturing process;

9.Perform a 100%pull test on the terminal insertion.



Machine Main Specification:

Model

JH-860CK Fully automatic double end single end shell insertion machine

Power Supply

AC 220V, Maximum power: 2KW

Air Pressure

0.5-0.7 MPa (requires clean, dry air)

Weight

Approx. 600 kg

Dimensions (L×W×H)

2450 × 1300 × 2120 mm (excluding wire feeder and vibratory bowl)

Loading Method

Vibratory bowl (housing), wire feeder (wire), motor (solder wire/flux)

Standard Functions

A-end: half/full strip, twist, tin dip, switchable crimping
B-end: half/full strip, crimp, CCD inspection, insertion

Optional Components

Terminal pressure monitoring, CCD visual inspection

Wire Range

AWG #18–#24 or AWG #22–#30 (up to 10 colors simultaneously)

Processing Length

45–1000 mm (customizable)

Cutting Accuracy

±0.5mm + 0.2% of length

Stripping Length

A-end: 0–6.0mm; B-end: 0–10.0mm

Twisting Length

3–10 mm

Tinning Length

0–10 mm

Crimping Force

2.0T (customizable)

Max. PIN Count

Single-row 20 positions, max. 3 rows (housing width <40mm)

Max. Color Count

10 colors (customizable for more)

Housing Dimensions

Max: 40×25×25 mm; Min: 5×6×3 mm

Production Efficiency

2,000–2,500 holes/hour (varies by wire length)

Detection Functions

Wire presence/kinking, terminal presence, stripping defects (>20mm), pressure monitoring, pull-force test, housing presence, defect rate setting

Key Features

• Vibratory bowl automatic housing feeding
• Simple operation and quick setup
• Huichuan servo motor system
• 100% terminal pull-test
• Recipe-based quick changeover